COMMON QUESTIONS
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Custom Build Process & Models
Outside Van offers fully custom ground-up builds, limited-run Special Dealer Edition vans, and pre-configured Model Series builds. Fully custom builds let you design every layout detail, off-grid power spec, and gear storage system. Special Dealer Editions feature curated, high-end partner collaborations, while Model Series vans provide faster delivery times using proven layout templates.
Outside Van primarily builds on the Mercedes-Benz Sprinter chassis, specializing in 144” and 170” wheelbase AWD (All-Wheel Drive) and 4×4 models. Sprinter platforms provide optimal torque, safety systems, off-road capabilities, and chassis longevity for heavy-duty overland conversions. However, through our Custom and Service departments, we are able to build and work on a variety of chassis including the RAM Promaster and Ford Transit.
Lead and build times vary greatly depending on the scope and complexity of the conversion. For most builds, a 3 month lead and design time combined with a 5-7 month build time is average.
Our model series vans including Syncline, Parks, Overnight, and Approach are RVIA certified. Due to costs and logistics, our custom vans don’t go through the certification process, but that doesn’t mean they are not up to code! We take utmost care to make sure all our systems, layouts, and manufacturing processes are safe and not just up to code, but beyond the code requirements. To get an individual van like one of our custom vans RVIA-certified is a time consuming and expensive process that involves inspectors being present during the build process and routine checks that can really hinder the build times. Since our model vans are built using repeated layouts, systems, and manufacturing processes, we are able to get these certified efficiently.
Power, Suspension & Technical Specs
Outside Van prefers high-capacity Lithionics lithium battery systems (ranging from 315Ah to 1000Ah+) paired with high-output secondary alternators, solar panel arrays, and secondary power hubs like Garmin EmpirBus. These systems run air conditioning, induction cooktops, and heavy electronics off-grid without needing a loud generator. However, when building a custom van or getting a power system upfit to a van, we will use a variety of brands and product specs to best fit the customers needs.
Yes, Outside Van equips builds with upgraded suspension systems, including custom-tuned FOX shocks, Agile Offroad RIP kits, and Van Compass systems. These upgrades improve ground clearance, increase stability during heavy payload travel, and reduce body roll both on highways and rough trail conditions.
Pricing, Purchasing & Warranty
Outside Van conversions typically range from $150,000 to $300,000+ depending on layout complexity, lithium power capacity, suspension components, and custom interior finishes, excluding or including the base Mercedes-Benz Sprinter chassis. All pre-built and model vans pricing includes the chassis price.
Yes, Outside Van partner dealerships and specialty lenders offer long-term RV financing options—often up to 15 to 20-year loan terms—for complete vehicle builds, allowing buyers to finance both the base Sprinter chassis and the custom conversion as a single package.
Yes, our Custom, Baseline, and select Special Edition vans can be purchased directly from us. For a list of current vans for sale, please check out our Vans for Sale page, which is frequently updated with ready to roll new and used vans. Our model lineup (Syncline, Parks, Overnight, Approach, and Dealer Special Editions) are sold exclusively through our dealer network.
Yes! We are working on getting more of our components available to the general public through our webshop. If there is a component that you would like to purchase that is not on our webshop, give us a call at (800) 971-8830 and we will see what we can do!
Service & Upfits
No! We work on a variety of chassis, whether its a van, truck, or other type of conversion from multiple manufacturers at our Portland, Oregon Service and Upfit center. We do reserve the right to refuse service if the vehicle is not up to safety or build standards.
Just head on over to our Service and Upfit page and submit your information, or give us a call at (800) 971-8830
Outside Van General Info
We proudly build our full lineup at our Pacific Northwest Headquarters in Portland, Oregon.
While our manufacturing facility is closed to the public, we do offer private behind-the-scenes looks at our manufacturing process and private tours of our vans. If you are serious about getting into the world of Adventure Van’s, we highly reccomend scheduling a tour of our facility. The secret to why Outside Van’s are considered the best built vans in the business can only be properly recognized by seeing how we build them! To schedule your private facility tour, please call us direct at: (800) 971-8830
Technically yes, but ours go off-road and off-grid like none other!
